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Aluminum Boat Seam Repair - Muggy Weld
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Repair the most common problems with aluminum boats and canoes: leaking seams and rivets in aluminum boats with the Aluminum Boat Repair Kit. Illustrated, detailed instructions explain how to repair leaking seams and rivets in aluminum Aluminum Bass Boats 400 boats.

All components are contained in a sturdy, resealable package. Visit Epoxyworks. The first step is to find the leak. This is fairly easy�just fill the inside with water up to the waterline. To reduce the possibility of destruction or distortion, I tilted the boat and only filled one end at a time since filling the boat up entirely might have done more damage to the seams.

On each boat I repaired, I found many rivets that merely seeped water. However, I also found at least one that poured a constant stream. These bigger leaks were the main cause of water inside the craft during normal use. One boat actually carried a bilge pump to help keep up with the bailing. I circled any leaking rivet or seam with a black marker. With the leaks identified and Repairing Leaking Rivets Aluminum Boats marked, here are the techniques used for the repair.

Flip the boat over for easier access to the bottom and prepare the surface for bonding. For the seams, clean out any debris that might still be stuck inside. On the rivets, I used a wire brush in a circular motion to abrade the surface. A wire brush attachment on a cordless drill made the job even easier. Then fill the seams and rivets in this area while the aluminum is still warm.

This lets you do the repair without flipping the boat over. Complete heating and filling each rivet or seam section before moving on to the next to avoid too much heat loss.

Once the epoxy is cured, you are ready for an immediate water test. The boats I repaired in our shop were taken right out to the water and thoroughly abused. Skip to content. Making the repair With the leaks identified and marked, here are the techniques used for the repair. Testing the results Once the epoxy is cured, you are ready for an immediate water test.

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