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It will not adhere with sufficient strength to epoxy. So don't plan on using it to sheath over epoxy joints. Polyester has an earned reputation for inadequate adhesion to wood. Therefore epoxy is the recumended resin to use with wood. Whilst plenty have used polyester Building Your Own Fiberglass Boat Open resin to sheath timber boats, it does have the dual issues of being much less adhesive, but also more permeable by water, the latter not that great a problem unless the boat always in the water.
I wonder, and it could probably easily be tested, if using an initial coat of non-thixotropic polyester "normal" resin contains thickening agents to make laminating on vertical or overhead surfaces practicable applied to the plywood, would give enhanced adhesion. If Ondarvr reads this, we may get the answer, but it is likely to be an answer qualified by the type of wood involved, and even within a timber species, there is doubtful homogeneity. I guess in the end, the much reduced physical properties of polyester compared to epoxy, also factors into the equation.
Yes, you can use premade fiberglass sheets to make a boat, it has been done before. The problem with this approach are weight and stiffness, fiberglass is a lot heavier and much more limber then plywood.
If you are looking for cheap, build a strip plank boat. If you don't buy the wood per meter at the home improvement store and use the cheapest general purpose epoxy it should be cheaper then marine ply. If you want a cheap foam core that works with polyester use polyurethane foam. Rumars , Aug 23, Blueknarr , Aug 24, You must log in or sign up to reply here.
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You are using an out of date browser. It may not display this or other websites correctly. You should upgrade or use an alternative browser. Thread starter luckyinkentucky Start date Sep 9, Joined Jul 29, Messages A buddy of mine who works at a local body shop brought up an interesting topic tonight that no one knew the answer to. Is it feasible for an every day 'Joe' like you and I to make a mold, spray it with a release agent, and mold a fiberglass hull in our own back yard?
I've seen it done on small alcohol powered 'toy' boats, but can it be done with the real deal? Of course I realize there would be a lot of finishing such as sanding and gel coat afterwards, but could it be done?
Solittle Fleet Admiral. Joined Apr 28, Messages 7, Build a plug, then a mold and pop um out. Well - - there is a tad more to it - - you might do a bit of research on how the manufacturers do it to get an idea on what is involved.
Joined Mar 6, Messages There's big bucks tied up in molds they're expensive to produce and maintain and are meant for mass production. Joined Feb 12, Messages 1, Why would you want to do this? I'm all for learning, but is that the best approach for your end goal not sure what that is from your post?
Molds are produced for mass production. There is no reason to build a mold. But now I'm wondering what it would cost to build an offshore fisher type for overnight trips up and down the river. Could one be built for a lot less than, let's say, a Crownline or other mass produced Cabin cruiser?
Joined Feb 8, Messages 6, Wouldn't you be better off to start with something like that? Don S Honorary Moderator Emeritus. Joined Aug 31, Messages 62, Joined Mar 26, Messages 4, I don't have the site available, but if you google Bruce Roberts i'm sure it will turn up.
He is a world renowned designer of larger yachts, I think the smallest thing he has is about 28 feet and they go up to well over feet. As for the feasability of developing a mold It is a very very expensive process and unless you intend to use it to build many many boats it is a waste. It just takes alot more man hours to complete. My wife and I are tossing around several plans from different designers right now.
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