$@# Fiberglass Boat Building And DIY Guide &^@!

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The construction method applied to a boat-build is largely dependent on the construction material being used. For example, carvel construction is a method used for building a solid wood boat while molding is applied when building a fiberglass boat though you can build a plywood boat and coat it with a fiberglass finish.

Just as different construction methods are needed when using different materials, different tools and equipment are also required.

For example, welding equipment is needed when building an aluminium boat and a mold or plug must first be constructed for a fiberglass build. However, only simple common wood tools, that you most likely already have at home, are all that is needed for building a plywood boat.

Construction glue and other more specialized materials can be sourced cheaply locally or online. Home-made plywood boats are very popular nowadays due to the availability of good plywood, its cheap price, how easy it is to work with it, and because it is so buoyant. Plywood is not only easier to work with than other types of materials but the actual construction method utilized when building a plywood Jon boat is much less complicated than those employed when using other materials such as aluminum.

Although plywood is a great material to use for a Jon boat build project, especially if it is your first, using this material does have some drawbacks that you should be aware of.

For example, plywood rots very easily and is therefore not as durable compared as other materials. A plywood boat obviously requires a greater effort to protect the wood water ingress and subsequent rot from water erosion and therefore requires more maintenance to ensure it stays waterproof. Having said that, plywood is definitely the best material to use as far as budget, ease of build and speed of build is concerned.

And, if you look after your boat it should last you a very long time. The first step when building a plywood flat bottomed boat is to ensure you have the correct tools and materials that will be needed during the building process. A boat is normally longer than a sheet of plywood and therefore, you will need to join two or more sections of plywood to form the bottom floor of your boat.

For our boat we will use 2 sheets only. Draw a line to join the ends of the marked lengths. This will form a triangular type shape as shown in the image to the right. On a flat working platform such as a raised table, push the back piece and the newly cut front piece together keeping the cut part to the front, before you proceed to the next step.

The line will act as a guide for the placement of the sides, front and back of your boat. Next, temporarily fix the poplar stock along the line and onto the bottom with screws. This will be removed later before being permanently fixed in place. Using a pencil, trace the poplar stock to form the glue alley. The glue alley is used to mark the area where you will place your glue to hold the ribbing in place. Like the poplar stock used for the ribbing you now need to temporarily screw this piece evenly over the seam.

You will also remove this later before replacing it permanently. Once in place trace the front and back edges on the boat floor to marks its position and form another glue alley. Again, you will use this glue alley as a guide when putting down the glue to affix the seam-piece in place permanently.

This is the glue alley. In this glue alley you will add polyethylene glue. Before adding the glue run a wet rag in-between the lines as polyethylene glue is activated by water. Add plenty of polyethylene glue to the glue alley between the lines in a zig-zag fashion. Once the glue is in place, you can permanently fix back the ribbing by screwing it in place every 6 � 8 inches.

The combination of glue and screws will give it a string hold. Now remove the seam-piece that connects the front and back and repeat the water and glue process. Screw back into place. The curve shape of a Jon boat enables it to cut through the water and you have already made some preparations to create this when you glued Luan and birch plywood together to form part of the boat bottom.

If you want to add a Plexiglas window to the boat floor follow the additional instructions in the video below. Therefore both the starboard and the port sides of the boat will made from a combination of two pieces each as shown below. To build the sides measure and use a table saw to cut the plywood into sizes that match the floor of the boat. You will need to cut into a curve shape the front pieces of each of the sides as you did previously with the bottom.

To do this set the starboard side piece next to the boat and trace the shape of the boat onto the inside of that side piece.

This will allow you to cut the side into shape where the curve is. Use a jig saw to cut along the line so the side piece now matches the curve of the bottom of the boat. Attach both sides with water and polyethylene glue. Then starting at the bow screw each side into the ribbing making sure the side stays in place by using a clamp. Ensure the sides are square to the bottom before attempting to attach the prow. If they are not adjust them with a clamp.

Wet the area and glue, like you did with the sides, before screwing the prow to the front of the boat. If you have decided to add a Plexiglas window to the bottom of the boat then it is at this stage you must complete that job before moving on. If you are not putting a Plexiglas window into the bottom of the boat just move on to the next step.

Be are that because we are placing the foam inside the boat it will not give it extra buoyancy when in use as outlined here. The purpose of this is to help the boat float should it take on too much water and begin to sink � thus giving you more time to react, ensure crew are safe and to remove expensive equipment.

Then attach the foam using construction adhesive and screws. Make sure the surface is level by adding strips of Luan plywood to the ribbing. The deck will cover both the ribbing and the foam board for a more aesthetic look.

Install the decking by placing Luan plywood on top of the boat. Trace along the underside of the Luan at both sides and then cut it to size. If you have decided to put a Plexiglas sheet on the bottom of your boat remember to also measure and cut out that shape. Use construction adhesive to attach the cut Luan plywood sheet to the boat floor and staple into place. Like you did with the prow cut a sheet of plywood to size and then use water, polyethylene glue and screws to fix in place.

Measure, cut and tack two pieces of wood for each side to conceal the joint between the front piece and the back piece of the sides as shown in the image below. Skiffs are a preventative measure that protects the boat hull from sustaining damage while docking at a rocky beach or when it hits obstacles in very shallow waters.

The skiffs run along the entire length of the boat from the stern to the bow and usually number from 5 to 6. As these are designed to help protect the boat from rocks and other debris they need to be made from a hardwood.

Oak is ideal. Then measure and cut to size the skiffs from solid oak stock. Just a few inches in width is enough. Attach them with water, polyurethane glue and exterior screws. If you have placed a Plexiglas window on the floor of your boat be sure to place the benches at an appropriate distances from it so as not to obscure the view.

Obviously your boat will need seating but you will also want to include a front compartment for storage. Start by cutting 2 side pieces giving them a 45 degree angle at the ends.

Attach to the sides of the boat using a cleat. Glue and screw to secure them Build Your Own Boat Anchor Youtuber in place. Next cut a front piece that is the width of the boat and the same height as the sides.

Place it on the bottom of the boat before tracing a line along the back. You will use this line to lay down a cleat for help with support.

Screw the cleat into the bottom. Measure and cut an opening for the door. Keep the cut out as you will use it as the door. Trace it and cut it to size. Tack the the two top pieces together and then attach the front piece. However, if the boat was built by the owner, chances are they actually saved some money and the project also made them a lot more experienced of a woodworker than they were before trying to build a boat.

Building a wooden boat in a lot of ways is similar to restoring a classic car. You hole up in your shop for weeks or months, creating your own unique version of the boat or car. While a common scenario for building a wooden boat is a craftsmen working his craft in his garage for a few weeks, there are also lots of other scenarios where a boat building project might be entertaining and worthwhile. School projects for classes and projects for scout troops make sense.

These kinds of groups are always looking for projects in which the classmates or members need to work together on a single project over the course of a few months. Imagine letting your scout troop not only build a canoe but also try to take it out on the water to see how it turns out!

That is a great experience for the kids in teaching them work ethic and letting them see that hard work can lead to enjoyable and satisfying results.

The best place to start, if you are new to building a boat, is to get some good plans. A good set of woodworking plans, in this case specifically for building a boat, are essential.

They will ensure that you have all your bases covered if this is your first boat-building project. The plans will help you determine the tools and materials that you will need and will help you put everything together in an orderly fashion. You can even take personal liberties when using a good set of plans to put your own personal spin on the project.

Tags: boat plans wooden boat woodworking.

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