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04.12.2020, adminAssembling the frame. Beginning to attach the planking. Things I will do differently next time. Begining to fiberglass. Painting her Bottom. Your Comments. Glen L. Hi, this is the plywood boat that I am building from a classic design by the American designer Glen L. My decision to build Malahini was inspired by those highly lacquered Italian speed boats, the sports cars of the sea, such as the classic wooden, exemplary finished, works of art designed and built by Carlo Riva.
I chose the Malahini design for its classic looks and because it was a manageable size for my first boat building project. I decided to power her with an outboard engine as I figured that it would be easier to install than an inboard for this my first attempt.
The Malahini design was developed for sheet plywood planking. Having cut out and assembled the frames they were attached to the form. The sheer and chine were attached at bow having been angled to butt properly to the stem. The sheer and chine attached, these were fastened and glued in position after being sprung around the frames. The first of that beautiful fiddleback myrtle goes on as the transom is attached to my plywood boat.
Here I'm starting to attach the underside having faired the various longitudinals. Its important to keep these lines fair for aesthetic as well as performance reasons. The bottom plywood planks attached at bow and along the centreline of the keel. As I live in Tasmania where we have some of the most beautiful timber, I am using Tasmanian Myrtle veneer.
The hull side is approx 5. So instead of just joining two sheets plus a bit extra I thought I would add some detail work and hide the join. After a long delay due to the weather being too cold to do any work on my plywood boat, finally we have had some decent weather. Once it has dried overnight I can start to Fair plane smooth the joins and bog technical term up the screw holes ready for finishing.
Read the bill of materials properly so that instead of laying up 2 x 3mm marine ply on the sides I would have ordered the correct 6mm ply with the myrtle on it. Built a steamer so that I could steam the ply to make it more pliable when fitting especially on the stern curvy bits.
Sand and epoxy the myrtle as soon as i put it on to protect it. We had such a wet winter that the myrtle got and remained a bit damp. When this happens with myrtle it goes black and I had to sand out some of this blackness.
This I achieved but a bit tricky as it's easy to sand through the veneer. Now after hours of working on her I have sanded the hull and given it a coat of epoxy. Employed a professional to help me do some sanding on my plywood boat, and yes he was wearing a breathing mask just took it off for the photo. It is a high build primer and Pete sprayed on about 8 coats one after the other, which filled any small imperfections etc in my plywood boat.
Any imperfections after the sanding I filled and re-sanded. Pete sprayed about 6 - 8 coats gradually thinning the mixture withU20 thinner to finish with a high gloss. Woodboat building questions a Forum for wooden boat building, plans, lumber, caulking compounds and other boat building problems. A Worm Shoe is a non structural piece of wood whose 'sole' purpose is to protect the underwater wooden parts of a wooden boat keel, they need checking and replacing regularly.
Ring Nails sometimes call Gripfast or ring shank, silicon bronze boat nails are renowned for their holding power. Air conditioning. Water maker. New kitchen Bow thruster. Hi my name is Sarah. My dad Robert Spinks loved boats and sailing on the Norfolk broads and at sea, he spent many months blood sweat and tears restoring.
Privacy Policy. Advertising Policy. Cookie Policy. I am perfectly aware that the majority of Wooden Boat aficionados are sensible folk. However, I need to point out that I am an amateur wooden boat enthusiast simply writing in order to try to help other amateur wooden boat enthusiasts. DIY Wood Boat. Home Your Boats Plywood Boat. You might like these. DIY Woodboat Building Questions Woodboat building questions a Forum for wooden boat building, plans, lumber, caulking compounds and other boat building problems.
Worm shoe Sacrificial Protection for Wooden Boats A Worm Shoe is a non structural piece of wood whose 'sole' purpose is to protect the underwater wooden parts of a wooden boat keel, they need checking and replacing regularly. Ring Nails for Marine Fastening. Recent Articles.
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