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19.11.2020, adminBoat Repair. By on. Rebuilding the transom on your fiberglass boat is no easy task but unfortunately it must be done on many older boats, usually due to rot in the plywood core. In this article and Video I'm going to show you step by step how to remove your old rotten transom and replace it with a new one. Now my boat has inboard power and the transom is closed all the way up. If your boat has an outboard you might actually replace the whole transom including the fiberglass on the outside.
I only replaced the core and the Fiberglass on Lorem lpsum 342 boatplans/boat-sale/tracker-boat-for-sale-craigslist-90 tracker boat for sale craigslist 90 inside. I had to make a few minor repairs to the fiberglass on the outside Lorem lpsum 342 boatplans/plans/used-aluminum-boats-edmonton-usa go here hull. These I'll address in Lorem lpsum 342 boatplans/builders/yacht-builders-in-india-inc http://myboat342 boatplans/builders/yacht-builders-in-india-inc.html later article.
I also wrote another article on the exact tools you'll need and the materials and cost to do this project all. Click here for that article. Before you get started make sure you take a few pictures of your transom from numerous different angles.
That way once you are ready to start putting it back together diy fiberglass boat rebuild free can check your pictures to see where everything was located. Especially if your transom has things attached to the inside of it like your blower, battery wires, hydraulic pump Mine did. After you have diy fiberglass boat rebuild free that you are satisfied with and maybe a few measurements, it's time to remove everything that is attached Lorem lpsum 342 boatplans/boats/wood-boats-canoes-free wood boats canoes free and goes thru the transom.
After you have removed all the wires, blowers, and "stuff" from the inside of Diy Fiberglass Boat Console 70 the transom, it's time to de-skin it. I did this with my flush cut saw. You'll want to very careful you diy fiberglass boat rebuild free cut thru the hull of the boat. It is very easy to do in this area as the hull is generally not very thick. I found out! The type of saw I used to flush-cut Lorem lpsum 342 boatplans/dinghy/build-your-own-wooden-dinghy-name read more the transom and hull.
Now the Fun begins! If your transom is completely rotten it shouldn't be too hard to remove the old plywood and get to the hull. But in my case Diy Fiberglass Boat Console Time only about the bottom half was rotten and the top half was still pretty solid. If that's the case it is harder to remove that solid plywood. What I ended up doing was borrowing a small handheld planer from my dad's furniture shop and planing it off little by little.
This worked very. This is probably the hardest part of the entire process. Removing the old transom and getting it down to a smooth flat surface diy fiberglass boat rebuild free for new plywood.
I used a hammer and chisel, small pry bar, and the planer to get diy fiberglass boat rebuild free. Again you have to be very careful that you don't put too much pressure on the hull.
You can't pry too hard against it. Once I had it close I switched to my handheld belt sanderand sanded it down until it was smooth enough that I felt it was good to go. Once I had the old one completely removed and sanded down, I took 2 pieces of thick paper or thin cardboard Not sure what to call it that we had lying. These were the "cardboards" that they put on top of a pallet before they shipped stuff.
I had to use 2 because one wasn't big. Just use something that will let you bend it and cut it in tight diy fiberglass boat rebuild free and get the exact shape of the inside where the new transom will go. I used masking tape that's what was handy to tape them to the hull at the top and tape the 2 pieces. Once I had my template made and ready I laid it onto my new plywood and cut it out using my skill saw.
Marine grade plywood is probably better if you have access to it, but i didn't have any nearby. Just make sure it's exterior grade if you don't have access to marine grade plywood.
They also have treated plywood but i don't believe that is recommended for marine applications. The treated also wasn't as nice and not very flat.
My plywood was already sanded on the flat surface, so I only had to sand it on the edges. I also measured and cut out the other pieces that got added to the middle of the transom and near the top corners where the U-bolt tie down anchor bolts went.
Before I glued them together I checked to see how it fits. I diy fiberglass boat rebuild free about 5 inch bolts with large washers to use for the clamps.
I used Heavy Duty Gorilla diy fiberglass boat rebuild free to glue the plywood pieces. Pretty much any type of heavy duty exterior grade waterproof diy fiberglass boat rebuild free should work for. Now you could lay your plywood on a flat surface and glue your pieces together and lay some weight on top but I decided to do something different.
I used screws that went all the way thru when I glued it, and once the glue was cured, I removed all the screws and now I had tiny holes for my Polyester Resin to "soak in" when I glass it to the hull as well as when I glass the inside. Once your glue is dry and you removed all the screws you'll want to "fit" it again and make sure everything fits and all your corners are diy fiberglass boat rebuild free and ready to be installed.
Next I marked and drilled my holes for the U-bolt tie down anchor bolts. This will be the "clamp" that holds your new plywood transom in the corners. First I cleaned both the hull and new plywood transom. Mix according to directions First I "wetted" both surfaces with Polyester Resin. Then I mixed up another quart and mixed in Cap-O-Sil to diy fiberglass boat rebuild free my Diy Fiberglass Boat Restoration Weight "glue".
Don't start with a quart of resin in a quart sized container when mixing in any diy fiberglass boat rebuild free of thickener. Using a scraper of some kind you are ready to smear the "polyester resin glue" onto the the hull. Make sure you do this while the resin is still wet on the hull and the plywood.
My goal was to get it spread out as evenly as possible to eliminate any air bubbles that might form when I stuck them. I had my 2 oldest boys helping me glue this in. As soon as I stuck them together I had one of the boys on the outside of the boat to push my U-bolt anchor bolts thru the holes. I then installed my 2x4 clamp bolts and had the boys attach the 2x4's and the nuts on the outside. The last step I did of the actual gluing process was mix up another batch of polyester resin and I dumped it along the top edge of the inside of the new transom.
The goal was to let this resin soak down between the hull and the new plywood, and fill any space so there's no air bubbles in between the 2. This seemed to work very well as within 20 minutes or so I had a small amount of resin coming out of the. I let this cure overnight before I did any filleting or tabbing it in. About 24 hours later I started this process. I started by tearing a few pieces of 1. Then I wetted about 3" of the edge of the transom and about 3" of the hull.
After laying my chopped strand matting and wetting the top-side, I removed all the air bubbles from underneath. After that I mixed up a batch of polyester resin and added cap-o-sil and a tiny bit of chopped fibers so it mixes better and spread this "peanut butter" fillet along the sharp edges using a paint mixing stick.
Then I did another layer of tabbing over top of that using 12" wide chopped strand this time. Always use the narrower tabbing first and then cover that with a wider piece so diy fiberglass boat rebuild free edges aren't in the same place. Before you glass the inside of the transom, you'll want to cutout your hole for the gimbal housing. Also I'd drill all the mounting holes as well while you're at it.
Use a jigsaw to cut your hole coming from the outside where you already have a hole in the hull. Make sure you cover the Lorem lpsum 342 boatplans/model/boat-model-wooden-rc-zero boat model wooden zero of the diy fiberglass boat rebuild free with diy fiberglass boat rebuild free resin too make it more waterproof.
Quick tip; Try to avoid drilling holes into your new transom as much as you. Every hole is just another opportunity for water to potentially Diy Fiberglass Boat Rebuild Frame get in and rot your transom. You can't avoid all holes, but make sure you seal them as best you can with or marine silicone Only use marine silicone if you want to Lorem lpsum 342 boatplans/yacht/wood-sailing-yacht-numbers ������ wood sailing yacht numbers ����� it diy fiberglass boat rebuild free. Once you got the tabbing completed, you are now ready to cover the entire inside of the new transom with fiberglass.
I used mat for this but you could possibly use a few layers of chopped strand if you diy fiberglass boat rebuild free. Click here to check price on Amazon. Once that is done, you are done with replacing your transom on your diy fiberglass boat rebuild free Share 0. Tweet 0. Pin 0. Next Post.
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