$@# Fiberglass Boat Building And DIY Guide &^@!

These step by step videos show the stitch-and-glue kayak construction process. All of our boat kits builxing built using this "stitch-n-glue" construction. The panel shapes differ, but the stitch and glue steps are nearly identical. To see the entire list of stitch-n-glue videos scroll to the bottom of this page. Never before have boats of this complexity been so simply and quickly built.

The stitch and glue boat building tips guide process takes no vuilding skills. Hundreds of women and men with no prior woodworking experience build Pygmy boats each year. No power tools are needed. They require no strong back or mold. No trimming of panels. Our shop crew does all the woodworking. Delivery: The boat kit arrives via FedEx to your door in two boxes If you are building the Wineglass Wherryyou will also receive a third box.

The wood panels will arrive to you in a 8' x The building supplies come in a separate box huilding from 12"x12"x12" to 20"x15"x13", depending stitch and glue boat building tips guide which boat you are building.

Unpack the boxes, lay out the labelled panels, and glue them to their full lengths. Edge drill the wiring holes with a handy little template that makes this step a snap. Stitch and Glue: Start sewing the panels together with small wire twists. You exert no force on the panels. They easily assume their proper shape stitch and glue boat building tips guide you stitch them. Next, glue the seams, remove the wires the following day, and fiberglass the boat.

We recommend mixing epoxy, pouring it in a paint tray and laying it on with a foam roller. This technique quickly saturates the fiberglass cloth, laminating it to your hull. Building Space: Most people build their Pygmy in a garage or basement. Those without an outbuilding or basement can clear the living room furniture, spread out a tarp and construct a boat right in the house!

Apartment dwellers most commonly choose this option. Just make sure the finished boat will slide through a door or window. In warm weather, you can erect a tarp to keep off moisture, and build outdoors. We use only the highest grade of BS marine Okoume plywood. Our manuals contain computer CAD illustrations to walk you through every step of the stitch and glue construction process. Many builders have called builfing written to compliment our manuals as the best they have ever used.

We offer our kit builders phone consultation for any questions they might have and our time to assist you comes with the kit. We encourage phone calls. Finishing Your Hull. Once you've completed your Pygmy, you can use it 2 to 4 weeks before varnishing or painting. This allows the epoxy to go completely boa. Dry out the boat and sand by hand or with a random orbital sander.

Most people choose to bright finish their boats. The Stitch And Glue Boat Building Tips Up Okoume's lovely, warm honey tones go even a bit darker and richer with the application of a top quality spar varnish.

It's durable and has excellent UV protection. The finish will last 2 to 7 years depending on intensity of use and climate and storage. Painting is the other finishing option.

It requires more care in the sanding stage. Paint tends to highlight any unevenness in the sanded surface, the edges stitch and glue boat building tips guide glass tape we recommend feather sanding tape edges for a smooth transitionor drip lines of epoxy. If you work cleanly while building your boat, wiping up drips or sags while they're still wet.

To paint, use tough epoxy paints or 2-part polyurethanes extremely toxic, but extremely tough. Other paints do not hold up well under the abrasion of beach landings. Wood-core, fiberglass composites give you the high tensile strength of fiberglass on the surfaces and the high compression strength of wood in the center.

They are much stronger and stiffer than fiberglass or wood. This enables us to build boats much lighter than a similar hull can be built out stitch and glue boat building tips guide fiberglass or plastic. Strength and elegance--you get the best of both worlds stitch and glue boat building tips guide Qnd composites. Construction Time. The time necessary to build each Pygmy kit varies, but on average our kits stitch and glue boat building tips guide aproximately hours to construct.

With curing times, our kits can be assembled in a week period. Concerning Epoxy. Pygmy ships System Three Epoxy. We chose this particular epoxy after thorough testing of several different brands. When working with epoxy, mix it in small amounts, never more than 6 oz.

Mixing in smaller amounts saves you from having to throw away too much hardened epoxy. Epoxy generates heat as it cures. If you mix 10oz. Proper mixture of epoxy is two parts resin to one part hardener.

We provide handy measuring pumps for that purpose. Guid you are working during the winter in a garage or basement that is unheated, it is a good idea to bring in a space heater and try to get the temperature to at least 55 degrees F. If the epoxy is cold, below 70 degrees it will be thick and hard to spread. If you are working below 70 degrees, you should keep your epoxy bottles in a warm place. Finally, remember that epoxy adds strength to your boat only when embedded in fiberglass cloth.

A thick layer of epoxy floating on top of the fiberglass tsitch adds weight to your boat, not strength. Work carefully and refer to our manual and The Epoxy Book included in your kitand working with epoxy will be safe and easy. Click the title below to watch the video. A new window will open up with the video shown in YouTube:. Align and Glue Panels. Reinforce Bow Deck Panels. Drill Holes. Measure and Mark Keel Seam. Wire Keel Seam. Tighten and Align Center Butt Seams.

Drill and Wire on the Side Panels. Tighten All the Wires. Insert the Bow and Stern End Frames. Hot Melt Glue Temp Frames. Glue Inside Keel Seam. Align and Glue Outside Seams. Remove the Fasteners. Round Seams. Glass the Outside of the Hull. Laminate Voat Tape and Fill Coats.

Wire Deck Seams. Wire the Stern Deck. Wire Deck Recess Plate. Position and Tape the Deck. Glue Deck Tils. Fillet Stems and Saturate Inside of the Hull. Glass Inside of Hull.

Glue Deck On. Glass Deck. Cockpit Coaming. Install Seat. Mount Foot Pedals. Cutting Hatches.

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The �stitch-and-glue� construction method is the easiest way to build a boat, as tens of thousands of amateur boatbuilders will testify. The approach, which emphasizes the use of epoxy adhesives and strategic fiberglass reinforcement combined with marine plywood, is ideal for first-timers. Stitch and Glue Techniques. The Stitch and glue method of boat construction is faster and lighter than traditional wooden boat building methods. The development of epoxy resins and quality marine plywood has revolutionized wooden boat building for the self builder. This method of building . The Stitch and Glue method uses wire sutures to hold panels together until they can be joined permanently with epoxy and fiberglass tape. The outside of the hull is completely coated with fiberglass or Dynel cloth sheathing.

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