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Building the decks. | Wood canoe, Wooden boat plans, Canoe building

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Almost any commercial plan can be selected and used as long as you account for the difference in the hull thickness between the material called for in the plan and the fiberglass. Instead of using an existing plan, design a new boat using kayak design software. Both Kayak Foundry and Delftship are easy-to-use programs that make designing kayaks easy.

Find or build a plug. A plug is a part that looks just like the kayak design that you're building. To make a plug from plans, you build a kayak, usually out of wood, finishing just the outside. But an existing kayak could be used as a plug as long as you obtain permission from the kayak's designer and manufacturer.

Once the plug is finished and the surface is perfectly smooth, cover it with paste wax and a PVA mold release. The better the finished surface of the plug, the better the final DIY fiberglass kayak will be. Build a mold.

A fiberglass mold for a kayak is usually a female part that you'll build the kayak into. A kayak typically has two molds; one for the hull and one for the deck. Around the plug, build a three- to five-inch flange where the seam between the deck and hull will be. This flange provides Diy Fiberglass Boat Center Console a place to run a knife, producing a hull or deck that lines up exactly with the other side.

To build the mold, cover each side of the plug with fiberglass. Using matt fiberglass is typically easier, because it conforms to the plug easier than some fabrics.

They are attached to the opposite edges of the boards from the direction they pull, so they help hold the board higher when not in use. As I mentioned earlier, a balanced sail rig doesn't actually need a rudder.

I felt like I could trail a paddle behind me on the lee side of the boat and pry away enough to keep the boat from rounding up into the wind, but I didn't like the idea of reaching back behind me all the time, so I lengthened a breakdown paddle I already had with a section of aluminum shower rod and a PVC fitting for a T-grip.

One of my kayak paddle leashes keeps the paddle attached down near the blade and I move it to the other side when I tack. The "tiller extension" PVC allows me to hold the paddle from the center of the boat, as well as temporarily bungee it down when I need two hands for some other sailing task like getting a sandwich out of the cooler.

Have fun and be safe! Like the idea of a smaller sail. Do you find the canoe less likely to heel when you have a slight wind with a smaller sail than say a sunfish size sail, thus eliminating the need for outriggers?

Nice work! I am a little late to the party, but if you are still looking at this, i have a question regarding the mast foot. You say that you screwed it through the gunwales on each side.

It seems that this makes it a kind of permanent attachment. Do i understand you correctly? If so, have you considered any easy ways to take this mast step out when you just want a canoe? A balanced sail rig doesn't need a rudder? I can tell you from experience that this is bad advice and makes little sense.

I have been sailing my entire life and you most definitely need a rudder. Weather and wave conditions are variable and unpredictable. Only under ideal conditions in protected waters would sailing without a rudder be acceptable.

Reply 6 years ago on Introduction. I've been sailing a while and even in a canoe rig you can use a paddle pretty effectively.

Reply 7 years ago on Step 4. My apologies for giving angels instead of angles previously. My thoughts regarding mast height would be to have a taller light mast with a shorter boom which is termed a high aspect sail, and would give you better sailing qualities.

If you have a narrow beam on you boat, any sailing is going to be an acrobatic venture, but fun Reply 9 years ago on Introduction. Depends on width, and the convenience of the boom passing over your head, but seems on the short side of reasonable My hero Tim Anderson posted this awesome picture of simple clamp-on leebboards, and this article by E.

Knight, from the early 20th century really was my inspiration, and just a great adventure story. My sails were already mostly cut, so I went with their original shape, but starting from scratch I think I would try Tim Anderson's sprit sail.

If narrowing the bottom measurement remember to narrow the top on as well or you could end up with a real curvy boat. Join the sides to the frame s and join sides at ends.

Depending on how you are making the boat the frames might be temporary like mine is or more permanent. Stitching or duct taping the ends together in preparation for filleting and fiberglass is acceptable but I chose the stem method, measuring the angle with my bevel gauge to be carved with my plane.

Those with a table saw to do such things can dial in about 40 degrees or a couple of passes at 20 degrees. My stems stuck out a little way top and bottom initially and were glued in with titebond3 and stainless steel screws an Aldi bulk buy.

If you have more frames than I do and you use stiffer plywood you may not need to add the gunwales at this point and can go straight to tacking the bottom on but my sides were so floppy I had difficulty keeping it all together so the gunwales were added. To make the gunwales easier to attach I pre- bent them by making them wet and perching them between two supports and weighted them down for a few days.

This is a personal preference. Full length or no gaps are equally acceptable. Here is the point where you take the ubiquitous - Here are all the clamps I own holding my gunwales on photo. Because I had plenty of screws holding it on I did not actually need to do this and half a dozen clamps to hold things generally in place while I did the screws up would have been sufficient but hey - it's traditional.

I am not saying your dog will bite you and your wife will leave you if you forget to take a photo like this but I would not take any chances if I were you. I used titebond3 glue here again, but I noticed it does not stick well to epoxy. The screws and the length of wood firmly glued down without the epoxy made this less of problem than it might have been. A number of plans or ways of building boats and canoes have acurately laid out panels stitched together in accurate layout patterns or have solid frames arranged around something called a strongback.

Because I had a degree of laziness and an accurate pair of pavers I used something I call a flat floor. Between the flat floor and the bottom panel I arranged spacers to maintain the curve of the floor panel to match the curve of the bottom edge of the side panels.

You can use just about anything for this from the dried shrivelled hearts of your enemies to a roll of really soft toilet paper. Always have a roll of really soft toilet paper in your workshop.

When you are happy with the evenness of the sides and the gracefulness of the curves of your boat tack glue the bottom in place - I used the epoxy I was going to use in the end, but I have heard of people using everything from 5 minute epoxy to hot glue to drywall screws to hold things in place.

Having a center line on the floor and on the frame helps keep everything lined up. Once everything was firmly stuck together I removed that temporary bottom brace and broke out some of that polystyrene, leaving the top brace in place for the moment.

The original lazy weekend canoe used external chine logs and a different join in the bottom of the canoe. If you are going to mix their method to attach the bottom with my cut, you may need to build the middle frame a smidge narrower. I used epoxy but Bondo and polyester resin are probably acceptable for a boat of this ilk.

For other tasks I used fine sawdust from my belt sander. Note the shape of the special fillet spreader which has the angle of the sides and the radius cut into it. A time saving tip is to not wait for the fillet to set before adding the fibreglass strip over the top. You can be heaps messier laying down the fillet as laying down and smoothing the fibreglass strip will make evening out any underlayng unevenness easier.

It also saves the whole sanding off the wax layer thing that you have to do if you are using poly rather than epoxy. After I glassed it I noticed the left and right sides were not quite as even as I thought. Never mind this will probably make it tend to turn in one direction or another, making it easier to do a J stroke ;.

Now we flip it over and trim off the excess. I tried using a flush cut saw attachment, on my multi-tool but that was too slow so I tried a manual flush cut saw which I could not get to go parallel for me. A 10mm roundover bit was then resorted to and the edges were then cleaned up with a plane and sanded smooth. A jig saw with the base tilted to about 30 degrees so it did not hit the side of the boat would also have worked nicely and perhaps not created as much sawdust, leaving more leftover plywood for making paddle blades and the like.

As you can see there was not a lot of plywood left over. Due to the mishap with the router a bit more epoxy with filler was required but apart from those places the epoxy went on the sides swimmingly, which is more than I can say for the stems, which were decidedly messy.

A word of warning about epoxy. Glue and clamp down a keel strip- put some screws through the bottom to make it clamp to the bottom of the canoe more evenly.

Remembering to have a center line was a big bonus here. Now we re-use the offcuts from the sides to make the front and rear decks. We first use the offcuts to mark the largest area we can cover then we start fitting angles.

This is a lot easier than it might look to the layman. Firstly the angle of the top is drawn in by having the piece of wood upside down. Align your saw to both angles and presto - a neatly fitted piece Diy Stake Pocket Canoe Rack Jacket of wood. Because we used epoxy a bit of leeway is acceptable and the piece of masking tape was all the clamping pressure we needed to hold it in place.

Screws were added as a secondary joining method later. At the bow front end I am putting a bit more reinforcing to take a tow bar so I can tow it behind a bike, and as a strap down point when carrying it upside down on my roof racks.. The side seat supports are ten inches apart and the front of the aft seat starts 36 inches back from the center and the rear of the front seat starts 28 inches from the center.

I took these measurements and layout from the lazy weekend canoe. There are formulas for working out the spacing of canoe seats if you have the weight of your intended occupants and you have the inclination, feel free to Google them. The side supports are bevelled so that the seat horizontals will be aligned with them.

I glued the sides with temporary braces clamped to them to keep them aligned. I made these temporary braces long enough so I could trim them to make the permanent braces. When putting the permanent braces in ensure you either make them butt securely against the side or unlike me leave just enough room to get a paint brush into the gap to seal the end grain.

Pre-sealing with epoxy would be another good option. The height of the notional front of the seat was set as 8 inches from the floor and the height of the back was set using a spirit level while the canoe was kept level with my precision 5 inch wide pavers.

Note the pencil line drawn in to show vertical and that the parts are all numbered as I go to avoid mixing them up as they are all cut to fit. You might notice I replaced the remainder of that temporary center frame with a cross piece or yoke, or thwart.

This adds structural integrity and makes a useful point to carry the canoe upside down on your shoulders. Some people take a bit of time to shape the yoke to fit their shoulders and neck if they plan on carrying the canoe for long distances, or maybe just for show. If I had been thinking ahead my temporary frame would have had a permanent element. The seat slats were added from the center out, spacing the slats with a small jig knocked up from scraps for the purpose.

Alternatively you could go with any other seating arrangement you chose including; plywood ; weaving a seat into the frame; an old lawn chair, etc. I think this canoe would work reasonably as a single person row boat with a central seat and six and a half to seven feet oars.

Notionally there is a bit more rocker than required but this can come in useful when rowing because of the shifting center of gravity. Trim off excess wood. Sand and paint before putting in water.

You also need to ensure your epoxy or polyester resin does not have any Amine blush or wax left on the surface because paint does not stick to Diy Fiberglass Canoe 200 that. Some epoxies like the Botecote epoxy I used is not prone to those problems.

Polyester resin always has a wax residue on the surface, which allows it to cure properly. The paint and colours I am using here are the product of careful selection from the back of my cupboard of leftover paints and from the miss-tint and return section of my local hardware store.

All are just ordinary exterior house paints. The undercoating was applied in two coats, one watered down and one full strength.




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