$@# Fiberglass Boat Building And DIY Guide &^@!

Metal Parts for Boats

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Suitable for fresh water and trailered boats. The highest strength non-heat-treatable aluminum alloy in commercial use. It retains excellent tensile strength in the weld zone. Excellent corrosion resistance. Good Excellent H32 Marine grade. Medium to high strength non-heat-treatable alloy. More formable than Most often used to build boat hulls in addition to or due to stress corrosion cracking resistance. Best alloy for salt water. Other characteristics.

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There was a problem with your request. Extend the search. Search by manufacturer. This gives the metal a higher tensile strength without having to heat treat, and still allows for excellent workability and welding. For more information on types and grades, follow this link. After you purchase your design files, you will need to contract someone to cut the material for you.

There are a number of options; the availability in your local area will likely dictate this choice for you. They will fully cut your kit, and form all parts to spec. They even draw on the assembly lines for you. Here are some things to consider for the options:. Laser: the limiting factor in laser-cutting is not speed or quality, but the size of the table. Only a large router at CJM was able to tackle this.

Waterjet: a good option and many shops have a machine large enough to cut your parts. The downside is edge prep. The waterjet leaves sand particles in the surface of the weld.

You will need to grind all the edges before welding. Router: Aluminum Boat Building Kits 80 the best option for boat building due to large tables and no edge prep. The downside is that detailed cutting is limited to the size of the end mill being used. As most boat designs have been designed for a CNC router, this is not normally an issue unless there is an operator error.

While a router is a great option, a bit of cleanup might be required. I found some interference issues in the joints of my jig, which required me to get in there with a little file and take out the cutter radius to make the jig fit correctly.

This is bad. Got it!? Ok good. Well, if you can afford a pulse mig machine, this is what you want. Professional boat builders will only use this kind of machine. However, they cost your first born child to buy, so maybe see if you can rent one for your build. If a pulse mig is not an option, you need a spool gun for your welding machine.

They are reasonably priced and most major manufacturers make them. You will need exceptional welding skills to use a standard spool gun though. Practice your different welds.

Avoid burning through. I have been welding for 17 years and completely burned through my first boat. Even better, hire a friend with boat-building skills. Have them go over the welding techniques with you.

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