$@# Fiberglass Boat Building And DIY Guide &^@!

Plans & Kits - Northwoods Canoe Co.

He likes to challenge himself with creative projects at home. I love the adventure and experience of canoe camping�packing food and camping gear into a canoe and paddling to a wilderness campsite. No motors are allowed in the park, fishing is great, and the solitude and scenery are addicting. I had usually rented Kevlar canoes from ausstralia local outfitter but I thought I would enjoy the challenge and satisfaction of building my own boat and using it to make a trip.

The final cost of materials and tools probably ended up ceddar than the cost of just purchasing a used or lower-end canoe, but auetralia satisfaction from using my canoe is worth it. What follows is a very general description of how I built my cedar strip canoe.

It is not intended to be your sole detailed guide to follow for construction of a canoe. Details are available kots the books Sttip mention here I recommend purchasing a book and from other articles of mine see links at the end of this article. I read Canoe Craft twice before I started the project. Also visit www. Determine what the boat will be used for, a canoe for the cottage, a canoe for camping and tripping, or a work of art just to look at hanging in the garage.

Choose a design that is practical but also pleasing to your eye. Other things to consider are length, weight, stability some designs may require an experienced paddlerload-carrying capacity, symmetry, speed, and, last but not least, ease Best Cedar Strip Canoe Kits Amazon of construction. A design with a high bow and stern may require more effort to bend wood for the stems, and one where the hull wraps around the paddler more sharply called "tumblehome" can be more difficult to strip.

They can also be created from tables of offsets, using a process called lofting. The books mentioned above contain offset tables for several designs.

I purchased plans for my canoe and lofted them for my kayak from tables in Cedar strip canoe kits australia ship Craft. If you purchase plans you can expect a drawing with cross-sectional hull outlines and stem form outlines that can be traced to make the australi.

Follow the books you read. You need to build a long thin table, sturdy and level, on which the canoe can be assembled. This is cedar strip canoe kits australia ship a strong. Attached to it are 1x1 mold station blocks spaced at typically 1-inch intervals. The molds or forms are then attached to the blocks to form a sort of skeleton onto which the strips are temporarily attached and glued.

Draw outlines of the hull cross sections on sheets of plywood, particle board or MDF. You can trace them using carbon paper between the plan and the board. They need to include cedar strip canoe kits australia ship pedestal feature so that the forms are held an appropriate distance above cedar strip canoe kits australia ship strong. They end up having a mushroom-shaped profile. Alternately, a separate piece of wood can be attached.

The forms are attached to the cedar strip canoe kits australia ship blocks on the strong back with drywall screws, taking care to line up the centerline of the forms with the centerline of the strong.

A string stretched from the bow to the stern stem forms cedar strip canoe kits australia ship help with alignment. Once all the forms are attached, eyeball the shape from each end, looking for forms that are off a little. A long thin strip of wood held against the edge of the forms and slid up and down along the hull can also help to identify forms that need correction. Small shims are used for minor adjustments. The strips will be cedar strip canoe kits australia ship along their edges and stapled to the forms.

Some protection for the forms is needed shipp keep dripping glue from permanently sticking the hull to the forms. Edges of cedar strip canoe kits australia ship the forms should be covered including the stem molds.

Plastic packaging tape works well for. Use the table saw with feather boards clamped to the guide and table to keep the strip thickness uniform. A circular saw with a guide jig for cutting the strips is shown in the photo. Make a few test cuts and adjust your set up. Using a thin kerf blade like the Diablo, cut more than enough stripp, since some will break or have large knots or Best Cedar Strip Canoe Kits System other problems.

They do not need to be the total length of the boat; they can be scarf jointed or butt jointed on the hull. The strength of the hull comes from the wood core laminated with fiberglass, not from using continuous strips.

Cut the bead first since the cove is more delicate. Once again make some test runs to adjust your set up. Cut shorter strips of softwood and hardwood to laminate for the stems. The strips used for the stems need to cedar strip canoe kits australia ship steamed and clamped onto the stem forms and then allowed to dry before being gluing.

Typically 3 or 4 strips are used for each inner and outer stem. I used a 6-foot piece of PVC drain pipe plugged at each end with a piece of wood. One end had a large hole drilled in it. An old percolator style coffee pot on a camp Cedar Strip Canoe Kits Australia Sale stove was used to create the steam.

A short piece of copper pipe replaced the glass bubbler on the coffee pot. The PVC pipe was Cedar Strip Canoe Kits Minnesota Quiz hung above the stove. The secret to good bending is HOT steam. Use epoxy thickened with sanding dust for glue. When gluing the stem strips together, do not glue the inner stem cedar strip canoe kits australia ship the outer stem. Once the glue for the inner stems has firmly set up, they can be attached to the stem mold with a screw through the last hull form into the end of the stem and a screw through the other end of the stem into the stem.

The first strips of cedar, with masking tape to help hold them in place. Closing the opening by fitting strips one side at a time. Now comes the fun. Start attaching strips to the forms at the part dtrip the form closest to the strong back and work towards the center of the hull. Attach with the cove side up to hold a bead of glue.

Glue zhip staple the ends of the strip to the stems, allowing the strip to run past the stem a little. Press the bead of the next strip firmly into the cove of the previous strip and staple through both strips into the form. About 3 or 4 strips per side can be attached.

Let the glue set before attaching. Where the strips seem to pull apart between the forms, masking tape can be used to hold them. Once the hull is stripped up to the flatter bottom section the strips will have to cut and fitted neatly. Once the hull is completely stripped, it is time to trim the strips flush with the bow and stern stems.

The outer stem is then mortised into the hull bottom and glued to the inner stem with thickened epoxy. Screws coated with wax are used to hold the outer stem in place.

They will be removed when the glue sets and the holes will be plugged. Cedar strip canoe kits australia ship rough strip ends ready to trim for the outer stem. Starting to actually look like a cedar strip canoe. Now pull all the staples, being careful not to dent the soft cedar.

If a few staples are forgotten they will be found in the next step for sure. The joint where strips meet at curves in the hull are a little squared off.

These joints need to be planed to snip the hull smooth. The Cedar strip canoe kits australia ship Orbital Sander works well for this step. Fiberglass cloth is laid over the hull so that it extends just past the stems, then smoothed with a soft bristle kitts. Epoxy resin and hardener are then applied to the cloth in small batches, working from side to side, in about 2- to 3-foot long sections.

It is important that the temperature of the workshop is warm enough as that will affect the curing time and the rate of cedar strip canoe kits australia ship. Each coating should carefully squeegeed with a plastic scraper and only cedar strip canoe kits australia ship once the previous coat has become tacky.

This step is intimidating but not real difficult if you are careful. Proper mixing of the resin and hardener is very important. A cradle must be constructed to hold the upright hull. Carpet scraps suspended from brackets attached to the strong back will work. The screws holding cedar strip canoe kits australia ship stems to the last form should now be removed, and cedar strip canoe kits australia ship the hull can be lifted from the forms.

It may be necessary to loosen some of the forms and tap them, as some glue residue may be holding them to the hull. Now it is time for more sanding and scraping. Glue beads can be scraped away. Wrapping the sandpaper around a plastic bottle will help fit it into the curves of the hull. Here again, start with coarse and finish with fine and stip until you are done�. You could eat right through the soft cedar.

Lay fiberglass cloth inside the hull and hold it in place with clothespins, then smooth it with a soft bristle brush. The cloth is just short of the zustralia stems. Epoxy is applied the same as was done on the exterior. Any runs on either side of the hull can be taken down with a paint scraper once the epoxy has firmed up sufficiently. Gunnels are long strips of wood austfalia are attached inside and outside to the top edge of the hull to give it rigidity austfalia combined with the thwart.

There is much more to the design of an efficient paddle than would appear at first glance. If you'd like to simply purchase plans, you can visit our Plans page. In this brochure, Alexandra Conover guides you through each step in carving a North Woods Paddle, using only sharp hand tools, without the need for expensive power tools. Working carefully from these plans, many amateur builders have built very accurate canoe forms for building their own canoes. You will find detailed photos of design features, a brief history of the paddle, and scaled-down plans. Construction plans and materials list are included. Our newsletters will contain sale information, technical articles, frequently asked questions with the answers of course!

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