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Then, you can carefully cut the template out. If the template fits into the bass boat then you can trace it onto the plywood. A router and router table can make it simpler to cut the deck, especially if you have some difficult curves. Even if you have a fairly simple deck layout, you can still find Diy Bass Boat Deck 90s a router table useful. And, it does make the entire process easier. So, place the plywood on the router table and carefully shape or cut the wood.
And, the best router table can be useful in achieving this. This prevents deck pooling. Prepare the epoxy and apply this to one side of the plywood; a thin layer should be sufficient enough. You then need to let this soak into the wood for several minutes before applying more epoxy onto the wood.
Then, the fiberglass cloth should be applied over the epoxy. However, you need to leave the epoxy to cure for at least twenty-four hours; you may even want to leave it for two days to fully dry. You then need to do the same for the other side and again, leave it to dry. Once both sides have had the epoxy and fiberglass cloth applied, you need to turn your attention to the edges.
Seat bases are fairly easy to install but must be done correctly. So, mark out where the seat bases are to be installed. And, you must measure the space in the boat.
Wooden cleats may be more suitable for smaller boats but you could also opt for steel or aluminium. This will depend on the type of bass boat you have. Do the same for hatches and any other fittings you wish to add to the bass boat hull. All edges must be sealed to prevent water seepage which can lead to rotting of the wood. Epoxy should be used and stiffeners glued to the deck to help reinforce them against heavy loads.
Next, you need to attach cleats so the deck can rest on them. You may want to use lumber to attach the cleats. You may need to use a sealant to help prevent the water from getting into the wood. And, the hatch covers can also be installed now and sealed. Epoxy can be used for this part and should be attached to the mounting cleats. And, can be a breeding ground for mildew and mold.
Stick to layouts and deck heights that are reasonable for the size of your boat. Buy enough half-inch or three-quarter-inch plywood for all the parts of the new deck, and enough epoxy resin and fiberglass cloth to coat both sides of all the deck parts.
The "boil test" is the proof: if a scrap of the plywood starts to peel apart after an hour or so in boiling water, the glue isn't good enough for use on a boat. You'll also need some one-by-two or two-by-two lumber for stiffeners, edges and corners. If you're going to install commercially built hatches in the deck to get to the storage space underneath, buy the hatch frames and covers now.
If you're making your own hatches, buy hinges and latches for them. Make templates out of cardboard or scrap wood to fit the shape of the section of boat on which your deck will go. Templates may look messy, but they save a lot of work when you're tracing the complex curves of a boat's bow on sheets of plywood.
Start with a large piece of cardboard Diy Bass Boat Deck 3d or several tacked-together pieces of thin plywood. Gradually cut or adjust the template until it fits the desired spot. When you're happy with your templates, move them to the plywood sheets and trace themd. Cut out the deck shapes from the plywood using a circular saw. Cut them a little bit oversize at first--it is easy to trim them down if they don't fit.
Test fit each piece in the boat, and trim it a bit at a time until it fits properly. Decks in a bass boat should never be perfectly level: they should slope slightly aft so that water drains into the cockpit instead of pooling on the deck.
Bass boats tend to trim stern-down when at rest in the water, so consider both the on-trailer position and the in-water position of your boat when deciding how much to slope the deck. Coat one side of each plywood sheet with a thin layer of mixed epoxy, and let it soak in for a few minutes.
Apply a bit more epoxy, then a layer of fiberglass cloth. Work out any air bubbles from under the cloth, and add a bit more epoxy if necessary to fully wet out any remaining dry spots. Let this cure for a day or so, then flip the plywood sheets and repeat for the other side.
Pay Diy Bass Boat Deck Extension Oil particular attention to sealing the edges of the sheet with epoxy. Plywood-edge grain can suck up a lot of water and must be well sealed to prevent rot. Measure and mark the positions of any seat bases, hatches and other fittings on the deck. Mark Diy Bass Boat Deck Model the inner hull sides of the boat at the positions where you will attach the cleats that the deck will rest on.
In most small boats, two-by-two wooden cleats should suffice, but you might also choose to use aluminum or steel L angles in metal boats. Cut holes in the plywood deck with a jigsaw for the seat bases, hatches and other fittings.
Seal the cut edges with two or three coats of epoxy. Glue two-by-two stiffeners to the underside of the deck with epoxy to reinforce it under heavily loaded areas, such as seat bases or hatch edges. Paint the top of the deck with non-skid paint, or cover it with a non-skid tread material. Carpet is popular in new bass boats, but tends to grow mold and mildew when wet; it is best avoided in favor of waterproof materials.
Affix cleats of two-by-two lumber to the inner hull sides or the stringer tops so that the deck will have something to rest on. Epoxy works well for securing cleats to a fibreglass hull.
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