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Laminate Keel Tape and Fill Coats. Wire Deck Seams. Wire the Stern Deck. Wire Deck Recess Plate. Position and Tape the Deck. Glue Deck Seams. Fillet Stems and Saturate Inside of the Hull. Glass Inside of Hull. Glue Deck On. Glass Deck. Cockpit Coaming. Install Seat. Mount Foot Pedals. Cutting Hatches.
Still have questions? No problem. Be sure to check out our Frequently Asked Questions Page and don't hesitate to call us:. West Coast Paddler has great step by step, photographic tutorials on building three of our boats:. Wayne Reinart's photo journal of the Taiga Canoe building process:. Start Unpack and check the parts list. Read over the manual thoroughly before you begin construction.
Let the epoxy cure overnight. Watch video on gluing panels. Place the temporary frames in position. Wire on panels, one at a time, working from the bottom up. Watch video of wiring the keel. Edge glue all seams. Watch video on gluing. Glass the outside of the hull. Watch video on glassing the outside of the hull. Temporarily place on hull to cure overnight.
Watch a video on wiring the deck. Watch a video on gluing down the deck. Watch a video on glassing the deck. Watch a video on gluing cockpit coamings. Touring Kayaks. Boats for Large Paddlers. Women's Kayaks. Kid's Kayaks. Rolling Kayaks. Surf Kayaks. Rowing Skiff. SUP Kit. Kayak Hull Gear.
Travel Accessorie s. Safety Accessories. Comfort Boosters. Boat Building Supplies. SUP Accessories. Wherry Accessories. Canoe Accessories. Protecting Your Boat. Closeout Specials. Kit Construction Process. Frequently Asked Questions.
Shop and Compare. Hard Chine vs Multi Chine. Customer Stitch And Glue Boat Building Techniques For Feedback. Boat Building Classes. Magazine Articles. Paddle to Seattle. Pygmy Expeditions. Pygmy Boat Builders. About Pygmy. Online Catalog. Stitch and Glue Construction Simple Construction: Stitch and Glue Never before have boats of Stitch And Glue Boat Building Techniques Of this complexity been so simply and quickly built.
Finishing Your Hull Once you've completed your Pygmy, you can use it 2 to 4 weeks before varnishing or painting. Construction Time The time necessary to build each Pygmy kit varies, but on average our kits take aproximately hours to construct.
Step-by-Step Construction Videos Click the title below to watch the video. A new window will open up with the video shown in YouTube: 1. Introduction 2. Preface 3. Align and Glue Panels 4. Reinforce Bow Deck Panels 5. Drill Holes 6. Measure and Mark Keel Seam 7. Wire Keel Seam 8. Tighten and Align Center Butt Seams 9. Drill and Wire on the Side Panels Tighten All the Wires Insert the Bow and Stern End Frames Hot Melt Glue Temp Frames Glue Inside Keel Seam Align and Glue Outside Seams Remove the Fasteners Round Seams Glass the Outside of the Hull Laminate Keel Tape and Fill Coats Wire Deck Seams Wire the Stern Deck Wire Deck Recess Plate Position and Tape the Deck Glue Deck Seams Fillet Stems and Saturate Inside of the Hull Glass Inside of Hull Glue Deck On Harris owns Chesapeake Light Craft, the Annapolis-based purveyor of wooden boat kits and plans.
His long tenure at CLC was preceded by a passion for boatbuilding and small craft that stretches back to earliest childhood. His first successful design was launched at age More paddling, rowing, and sailing craft followed quickly, though he paused to get a degree in music�his second passion.
After college he was determined to make a career as a boatbuilder and designer in the esoteric world of wooden boats. His work as a designer and builder ranges from dinghies to large multihulls and from kayaks to powerboats. He lives on the shores of Chesapeake Bay near Annapolis with his wife, daughter, and an always-changing fleet of curious small Stitch And Glue Boat Building Videos Com boats.
The approach, which emphasizes the use of epoxy adhesives and strategic fiberglass reinforcement combined with marine plywood, is ideal for first-timers. This class is about how to do it well. The stitch-and-glue techniques date back to the advent of modern adhesives in the s.
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